The heat sealing machine is an important piece of equipment for many businesses. Here’s what you need to know about them.
A heat sealing machine is, arguably, the most common type of sealing device. It’s also the most varied in terms of design and size. That’s not all: heat sealers can be used in the widest range of places, from homes to commercial and manufacturing facilities. This article explores the world of heat sealing devices to familiarize you with how they work and a lot more.
What Is Heat Sealing?
First, what does heat sealing entail? Heat sealing is the process of bonding two materials together by heating a material until it melts. The molten material then fuses the two surfaces together as it cools. This method can be used on a wide range of materials, including plastics, metals, and even paper.
Most of the time, heat sealing is a contact process that uses a heated sealing bar. In some applications, contactless heating is used. In this category are the electromagnetic and ultrasonic sealing machines – more about heat sealers later.
What Is Heat Sealing Machine？
A heat sealer is a type of sealing equipment that uses heat to seal packages. It can be a heat sealing machine for food items, a heat sealer for non-food products, and so on. In terms of design, the device can be a handheld heat sealing machine, a tabletop model, or heavy-duty heat sealing machine for use in busy packaging companies or manufacturing plants.
Other variations include extra features with designs varying from heat sealing machine with cutter to various capabilities such as vacuum packaging and gas flushing. Vacuum packaging means a sealer that also removes air from a package, while gas flushing involves introducing air- usually nitrogen and carbon dioxide mixture- to prevent the product or item from spoiling or getting damaged in other ways.
Working Principle of Heat Sealing Machine
A heat sealer machine works by heating a narrow strip of material – usually Teflon covered heating bar – to a specific temperature. The sealer then uses this heated strip to bond two materials together. It does this by pressing the heated strip against the two materials that need to be sealed, resulting in a strong bond between them.
Benefits of a heat sealer include the following:
- Heat sealers provide a strong bond between two materials.
- Heat sealers can be used on a wide range of materials, including plastics, metals, and even paper.
- Heat sealers are available in a wide variety of sizes and designs to suit any need.
- Heat sealers can be used in a wide range of places, from homes to commercial and manufacturing facilities.
- Heat sealers are relatively simple and easy to use
Types of Heat Sealers
Depending on their design and working principle, heat sealers can be classified into three main types: constant heat sealers, impulse sealers, and band sealers. Let’s take a closer look at each one.
1. Impulse Sealers
In impulse sealing, also called intermittent sealing, the heating element is only activated when the seal needs to be applied. This type of sealer uses an electronic timer that controls both the heating element and the cooling fans. Because they heat intermittently, impulse sealers are more energy efficient, speaking from a power consumption point of view.
2. Constant Heat Sealers
Also called direct heat sealing machine, the constant heat sealer is exactly what it sounds like – a machine that produces a constant level of heat. The heating element is kept on at all times even when the sealer jaws are open. Because the heating element is always working, this type of sealer can run quite hot. The constant heat sealer is mostly used for heavy-duty applications as it can seal thicker materials.
3. Band Sealers
A band sealer is a type of heat sealer that uses a moving band of heated material to bond two surfaces together. These sealers are typically used for very large or very thick materials. A heat seal banding machine is
Other types of Heat Sealers
Induction sealers: These convert electromagnetic energy to heat, which is then used to seal the packages. Heat generated by induction is more uniform and can penetrate thicker materials, suitable for sealing canned and bottled products.
Ultrasonic sealers: These use ultrasonic waves to generate heat, which is then used to seal the packages. Ultrasonic sealers are suitable for sealing difficult-to-bond materials, such as seals that are internally located.
Shrink wrap sealers: These are used to seal shrink wrap film around products. These heat sealers cover the package with a heat-shrinkable film, which is then shrunk using hot air to seal the package.
How to Use a Heat Sealing Machine
Using a heat sealing machine is relatively simple and straightforward. However, there are a few things you should keep in mind to ensure the best possible results.
1. Make sure the materials you’re trying to seal are clean and free of debris.
2. If possible, test the sealer on a scrap piece of material before sealing the final product.
3. Follow the instructions that come with your heat sealer carefully.
4. If you’re using a portable heat sealer, be sure to keep it level to avoid uneven heating.
5. Heat sealers can get hot, so be sure to use caution when handling them.
Heat sealing machines are a versatile and essential tool for many businesses and industries. With a little practice, you’ll be able to use one with ease.
Heat Sealing Machine Price
The price of a heat sealing machine will vary depending on the type, size, and features of the machine. However, you can expect to spend anywhere from $50 to $5,000 on a heat sealing machine.
Handheld, manual, and portable heat sealers are the most affordable options, while commercial-grade impulse sealers are the most expensive.
Heat sealers are a vital part of many industries, from food packaging to medical device manufacturing. If you’re in need of a heat sealing machine, be sure to shop around to find the best sealing machine option for your needs.
Where to Buy heat Sealing Machine
Heat sealers are available from a variety of sellers or suppliers, both online and in-store. There are both u and downsides to using either method. However, you may want to consider the convenience of buying online. That would also accord you the opportunity of buying directly from heat sealing machine manufacturers themselves.
When shopping for a heat sealer, be sure to compare prices and features to find the best option for your needs. You may also find it useful to read reviews to get an idea of how well the machine performs in real-world conditions.
The heat sealing machine is an important device, given its usefulness when it comes to packaging foods and other products. But these types of sealers also come in a broad range of designs, sizes, and other differences which can be confusing if you’re out there shopping for one. When choosing a heat sealer, you should consider the type of material being sealed, the production speed, and the desired seal quality.