If you’re looking for device to fill and package your products, check out these six types of filling machines
Different types of filling machines are suitable for different uses. Because of this, it is important to know which type of machine will work best for your business. It gives you a clearer picture of what will meet your needs and helps ensure you get the right machine for your type of product. Here are some of the types of filling machines that you can use depending on the product that you are packaging.
Types of Filling Machines
Most of the time, filling machines is identified by the type of product they are meant to fill. For example, there are those that are made for liquids while others are designed for powders. There are also gas fillers such as the nitrogen air filling machine although less common. Let’s go over these types of filling machines and see which is most suitable for your needs.
1. Gas Filling Machine
This type of machine is used to fill products that are in gas form. As you can see from the image above, these types of filling machines are made of valves and tubes to convey gas to the required container. The gas filing machine must also use safety features to ensure that there is no gas leakage, especially when used to fill cooking and other types of flammable gases.
Common types of these fillers include nitrogen filling machine, carbon dioxide filling machine, and helium fillers. There’s are the oxygen filling machines, cooking gas filling machine and so on. In a nutshell, there’s an array of choices when it comes to the gas or air filling machine. And although designs vary, these fillers use mechanisms that are almost identical.
2. Liquid Filling Machines
Liquid filling machines are used to fill bottles or other containers with a liquid product. Depending on their operation method, a filling machine for liquid products can be manual, semi-automated or fully automated. A manual device is typically a tabletop or bench top model, while an automatic liquid filling machine is normally a free standing unit.
The liquid filling machine is among the most popular type of packaging machines: liquids are some of the most common products. They pack a broad range of products, from drinking water to soft drinks and wine or beer.
In large production lines, a rotary liquid filling machine is your best choice. For small runs, an inline liquid machine will do. Smaller businesses will benefit from a manual liquid filling machine. This type is low-cost and easy to maintain. Other choices include deciding between a cold and hot liquid filling machine.
3. Powder Filling Machines
Powder fillers are designed to fill containers with powdery products. The most common type of powder filler is the auger filler 0that uses a screw-like device to deposit the product into the container. Another type of powder filling machine is the vibratory filler. This machine works by vibrating the container so that the powdery product settles into it.
Granule filling machines that fill containers with granular products also fall into this category. Just like when filling powder, granules can easily flow down a filling head and into a container. These types of filling machines are, therefore, often gravity fillers. They are also varied in terms of operation, ranging from manual to semi and automatic powder filling machines.
A low-cost powder filling machine that uses annual operation to fill small containers is ideal from small businesses or labs. For higher production lines, semi or fully automatic fillers are the most ideal choice. These lower labor requirements and offer higher packaging speeds, especially when combines with other packaging machinery.
4. Paste Filling Machines
Paste filling machines are designed to fill containers with viscous products. Because they fill containers with viscous products, these fillers rarely use gravity fed systems. Instead, they are designed to mechanisms that force paste from the product holding reservoir into the container.
Most of the time, these fillers are either piston or pump machines. Because a paste filing machine can package foods and non-food products, it’s important to choose what’s best for your type of product, both in terms of mechanism and materials used.
Other considerations include automation levels, type of material, and ease of use. A ketchup filling machine to use in a busy factory, for example, should use automated features and be made from easy-to-sanitize materials.
5. Gel Filling Machine
The gel filling machine is designed to fill containers with products that are thick and have a gel-like consistency. As you can guess, they are mostly used in the cosmetics industry. The machines use a variety of methods to fill the containers, but the most common methods are pump and piston.
Piston filling machines are more preferred in a variety of setting. They are precise and less likely to waste product. A pump gel filling machine will also exhibit precision characteristics and may also be used. Other options for these types of filling machines include manual and automatic systems.
6. Solid Filling Machine
A solid filling machine is a machine that fills containers with solids. These types of filling machines will package many types of products from food to nonfood items. Most use simple mechanisms such as gravity or vibratory hoppers, and can be volumetric or quantitative filling machine types.
When used to package food, a solid filling machine must meet sanitary requirements, and are often made from sterile materials such as stainless steel. These types of filling machines will also usually include a capping or sealing system if fully automatic.
So, these are the different types of filling machines that are commonly used in various industries. As you can see, there is a lot of variety when it comes to these machines. This is because each industry has different needs and requirements. When choosing a machine, consider what type of product you will be filling and the volume that you need to fill. You also need to consider the type of container that you will be using and the size of the containers. Other factors to consider include the speed of the machine, accuracy, and ease of use.